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CNC machining tools are continuously optimized to improve the machining process

2019/2/15 17:24:00 人气(1307)

The development of the new CNC machining milling cutter provides CNC machining tools with higher cutting strength and easier use for numerical control (CNC) machining centers and milling machines. The development of design and production techniques has enabled the use of sophisticated tool bodies and inserts to improve machine tool fraud rates, increase output and increase the reliability of the machining process.
Standardization is critical to manufacturing, because only by standardization, CNC processing technicians can communicate in the same language to understand the limits of use. However, under certain conditions, the guidelines may slow down or even block the pace of product development. At this time, it is necessary to get rid of the constraints, break the barrier, and introduce better plans. One of the examples is the development of CNC machining cutters.

Over the years, users have followed the guidelines and exchanged CNC machining cutters and inserts made with various CNC machining tool manufacturers. However, these guidelines impose various restrictions on CNC machining of milling cutters and inserts, including the form of the insert, the thickness and the inscribed circle of the cutting insert, and the size of the insert and wedge clamps, as well as the size of the insert. . Due to the limited design boundaries of the blade material, cutting edge and chipbreaker, the CNC machining tool suppliers and products that are in compliance with the guidelines are limited by the machining function.


However, today, CNC machining cutters tend to be sensitive, providing CNC machining tool developers with the freedom to choose new CNC machining tools and blade designs. These designs may be optimized, using new CNC machining tools, which may be better handled. Machining safety, precision, surface quality, metal removal rate, CNC machining tool overhang, high speed cutting, and the strength of differential cutting paths.
Today's milling CNC machining tools are constantly being optimized to suit the needs of modern production, machine tools and materials, and are adopted by all industries. Of the total CNC machining and milling products supplied by Sandvik Coromant, approximately 80% are CoroMillCNC machining tools, most of which were opened in the last 10 years. Compared with the old products, the new CNC machining tool has several times higher speed of metal removal, smaller cutting force and better orientation. Its typical runout is only a fraction of the old CNC machining tools, so it can be processed. The servant is always controlled in smaller boundaries, and the cutting edge wear is smaller and more dreamy. Both the axial and radial runouts are subtle, which means that the cutting edge accuracy is improved, so the surface quality of the workpiece is better, the service is smaller, the CNC machining tool has a longer life, and the cutting load is more evenly distributed. High cutting speed reduces noise, vibration and wear.

The use of CNC machining tools also helps to increase spindle speed, high speed feed and hard part milling, and expands the opportunities for dry cutting. These CNC machining tools are designed to be simpler and easier to adjust and care for. The blade body is rigid and accurate in size, and is made of pre-hardened steel to ensure that the blade is accurately and stably mounted on the CNC machining milling cutter body, and the appropriate pitch can be selected according to the different use scenes.

The new milling CNC machining tools use blade materials and geometries for specific materials or processes. The new CNC machining cutters with these inserts perform much better than the ISO or ANS standard CNC machining tools and inserts. Compared to large number of standard inserts, modern new inserts and CNC machining tools offer larger positive rake angles and more complex geometries, reducing cutting forces and resulting in faster and more stable metal removal synergies.

The use of outdated milling CNC machining tools has the immediate consequences of machining economics and safety. If machining companies continue to use milling CNC machining tools that have been developed in the new technology, they will gradually lose their production strength and competitiveness. And if you only buy advanced milling machines, but when you are not enough to update the CNC machining cutters and blades, it is like a slap in the face, halfway back.

The development of cutting CNC machining tools and CNC machining strength, for those manufacturers that still use outdated dedicated milling CNC machining tools, boring CNC machining tools or special CNC machining tools, it means a constant increase of potential space. . These CNC machining tools are often deliberately designed and used in the process of a part or series of parts, which means that when using it as a machining center for rotating CNC machining tools, any standard on a part requires a Different CNC machining tools are used for machining.

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